How to Cut Polycarbonate Sheeting

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Looking to cut polycarbonate sheeting? In this blog post, we’ll show you how to do it safely and effectively. We’ll also share some tips on getting the best results.

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Polycarbonate sheeting is a strong, durable material that is used in a variety of applications. It is often used as a replacement for glass in windows, windshields and skylights because it is less likely to break. Polycarbonate can also be used to make greenhouses, sheds and garage doors. Cutting polycarbonate sheeting is different from cutting other types of plastic because it can melt or distort if not done correctly.

Here are some tips on how to cut polycarbonate sheeting:

-Use a fine tooth blade: A fine tooth blade will produce a cleaner cut and help to prevent melting or distortions.
-Use a straight edge: A straight edge will help you to get a clean, precise cut.
-Score the sheet first: Scoring the sheet with a knife or other sharp object before cutting will help to prevent melting or distortions.
-Cut slowly and evenly: Cutting too quickly or unevenly can cause melting or distortions.

Tools and Materials Needed

In order to cut polycarbonate sheeting, you will need the following tools and materials: a sharp knife, a cutting board, a straight edge, and a measuring tape.

Cutting polycarbonate sheeting is not as difficult as it may seem. However, it is important to take your time and to use the proper tools in order to ensure that your cuts are straight and clean. With just a few simple steps, you can easily cut polycarbonate sheeting to the size and shape that you need.

Step-by-Step Instructions

Polycarbonate is a durable material used in a variety of applications, such as bullet-resistant windows, storm shutters, skylights, garage door windows and more. It — unlike glass — will not shatter if broken, making it a safer option in some applications. Polycarbonate can be cut with standard woodworking tools, but there are a few things you will need to do to ensure a clean cut.

In this guide, we will show you how to cut polycarbonate sheeting step-by-step so that you can get the precise cuts you need for your project.

What You Will Need:
-Tape measure or ruler
-Circular saw or table saw with a fine-toothed blade
-Jigsaw with a fine-toothed blade
-High speed steel (HSS) drill bit
-(optional) Sandpaper

Tips and Tricks

Polycarbonate is a durable material that is used in a variety of applications, from bulletproof windows to greenhouses. It is a lightweight material that is easy to work with, but it can be difficult to cut. Here are a few tips and tricks to help you cut polycarbonate sheeting:

-Use a sharp knife or saw blade. A dull blade will cause the polycarbonate to crack or chip.
-Use a straightedge to guide your cuts. This will help you get clean, straight cuts.
-If possible, use a power saw with a fine-tooth blade. This will make cutting through the thick sheeting much easier.
-If you are using a hand saw, make sure to use slow, steady strokes. Sudden movements can cause the polycarbonate to crack or chip.
-Be careful not to overheat the polycarbonate while cutting. This can cause damage to the material.


Polycarbonate sheeting is a strong, durable material that can be used for a variety of projects. It can be cut with a variety of tools, but the best way to get a clean, precise cut is to use a power saw with a fine-toothed blade. Always use safety goggles and gloves when working with polycarbonate sheeting, and be sure to work in a well-ventilated area.


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