How to Cut Wire the Right Way

by wpx_admin
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Many people don’t know how to properly cut wire. This can lead to bad electrical connections and even fires. In this blog post, we’ll show you the right way to cut wire so that you can avoid these hazards.

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Cutting Wire

Wire is one of the most versatile materials available for a variety of challenging applications. It is important to know how to cut wire the right way to get the most out of this material. This article will teach you how to cut wire the right way.

Cutting Tools

There are a few different ways to cut wire, but the most common is using a pair of wire cutters. Wire cutters are a type of pliers that have cutting blades at the tips. They come in different sizes, so be sure to choose a pair that is appropriate for the thickness of the wire you need to cut.

Another way to cut wire is with a hacksaw. A hacksaw is a hand saw with very fine teeth that can be used to cut metal. It can be more difficult to control than a pair of wire cutters, so be careful not to damage the surrounding material or yourself.

You can also use bolt cutters to snip wires. Bolt cutters are heavy-duty cutting tools that have long handles and large jaws. They are designed for cutting through thick materials like chains and cables, but they can also be used on thinner wires. Be warned that they can be difficult to control and require some strength to use effectively.

Cutting Techniques

In general, there are two ways to cut wire – with or without nicking the core. When nicking the core, you can use either side cutters or a rotary tool with a cutting disc. If you do not want to nick the core, you can use a rotary tool with a grinding disc to carefully melt the insulation without damaging the wire underneath.

There are also two ways to hold the wire while cutting – in your hand or in a vise. If you are cutting multiple wires at once, it is best to put them all in a vise so that they do not move around while you are cutting. Otherwise, you can cut each wire individually by holding it in your hand. Just be careful not to cut yourself!

Here are some specific instructions for cutting wire:

With side cutters:
1. Place the wire in the jaws of the side cutters so that the cutting blades are on either side of the wire.
2. Squeeze the handles of the side cutters together to cut through the wire.
3. Repeat as necessary until all wires are cut.

With a rotary tool and cutting disc:
1. Attach a cutting disc to your rotary tool.
2. Place the wire against the cutting disc and start the tool.
3. Carefully guide the tool along the length of the wire to cut through it.
4. Repeat as necessary until all wires are cut.

With a rotary tool and grinding disc:
1. Attach a grinding disc to your rotary tool.

Stripping Wire

Wire stripping is the process of removing the protective coating of a wire to expose the bare metal underneath. It is done using a wire stripper, a small tool that looks like a pair of pliers with notched jaws. The notches are of different sizes and are used to strip different gauges (thicknesses) of wire.

Stripping Tools

There are a few different ways to go about stripping your wire depending on what tools you have available to you. If you have a wire stripper, that is always the best way to go because it will give you a clean, precise strip with minimal effort. If you don’t have a wire stripper, you can use a sharp knife or a pair of scissors.

To strip your wire using a wire stripper:
-Insert the end of your wire into the appropriate size slot on the stripper.
-Squeeze the handles together to grip the wire.
-Pull the wire stripper down the length of the wire, keeping the tool perpendicular to the strand.
-Stop when you’ve removed the desired amount of insulation.

To strip your wire using a sharp knife:
-Insert the blade of your knife into the insulation at a 45 degree angle, being careful not to nick the conductor beneath.
-Gently twist the knife as you pull it down the length of the wire until you’ve removed the desired amount of insulation.

To strip your wire using scissors:
-Insert the tip of your scissors into the insulation at a 90 degree angle.
-Cut down the length of the wires, being careful not to nickthe conductor beneath.

Stripping Techniques

The most common type of wire stripper is a pair of pliers with V-notch jaws. Just squeeze the pliers to open the jaws, fit the wire in the V, and release. The wire should slide out of the insulation effortlessly. If it doesn’t, try adjusting the position of the wire or get a different tool.

For very thin wires (18 to 22 gauge), you can also use a utility knife. Start by scoring the insulation around the wire with the tip of the knife. Be careful not to cut into the wire itself. Then, holding the wire firmly with one hand, use your other hand to twist the knife repeatedly until you’ve cut through all of the insulation. Gently pull off the remaining bits of insulation with your fingers.

If you need to strip multiple wires at once, there are alsowire strippers that can handle up to 10 at a time. These have a series of small holes, each designed to strip a specific gaugesize without harming thinner wires next to it. To use one, just insertthe wires into their respective holes and squeeze — it’s that easy!


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